Best Angle Grinders for Welding 2021 – Buyer’s Guide

Best Angle Grinders for Welding 2021 - Buyer's Guide

Angle grinders are certainly useful components of a fabricator’s kit and they make difficult jobs easy and complex works straightforward. They are used to shape the metal surfaces or smoothen the edges before welding. In this way, an angle grinder will remove dust and rust from the surface of the workpiece.

An angle grinder will use consumable discs in its work. Based on the quality of these discs, their revolution speed, and other factors angle grinders are classified into several different classes and ranges.

As a large number of manufacturers are available, their innumerable products create difficulty for buyers to choose one out of them and require a whale of time to go through all of them. But don’t worry! We have created a comfort zone for you to choose your desired angle grinder.

I have listed ten of the best market angle grinders, and you will be on cloud nine after buying one of them.

10 Best Angle Grinders of all Time

1.Makita 9557PBX1 Angle Grinder

Makita 9557PBX1 Angle Grinder,best angle grinders for welding

Our top pick is one of the best professional angle grinders that can deliver a high output power of 7.5 amperes. Its top speed of 11000RPM makes it quick and pertinent for the efficient work of a metal workshop. It has a 2.5″ barrel grip that makes it easier to hold and operate. It is the best tool to make the surface of your metal smoother and free of rust.

This device has dual power source compatibility and can operate equally well on AC and DC sources. An extra paddle switch makes it convenient to use and it provides quality work in all conditions. It is lighter in weight and comes with a wonderful aluminum casing so it will remain in finical form for a long time. This tool proved to be a great help for me in many professional projects.

This machine is lighter in weight and has a special seal to protect motor and armature from fragments. This is no doubt the best polishing, grinding, and cutting device for your shop. If you are looking for a quality angle grinder then you should purchase this one. For your safety always wear a suitable helmet.

Pros
  • Tool-less guard adjustment
  • Special seal for armature and motor protection
  • Lock-on/off feature for continuous working
  • Paddle switch for impeccable operation
  • The notable output power of 7.5 amp
Cons
  • It is a corded Angle grinder

2.BLACK DECKER BDEG400 

BLACK DECKER BDEG400

If you have a low budget but want a good grinder for your shop then BLACK+DECKER BDEG400 Angle Grinder is your chick. This machine has a solid metal gear for longer life and can give an output of up to 6 Amps. It has a very good 3-position handle for the precision and comfort of the user. It is easy to use and its sterling features make it a primary choice for amateurs.

This machine is lower in weight and feels very light to carry on the field. It can give you as high a speed as 10000rpm, which is excellent for sharpening and other jobs you will face in a metal shop. It comes with a warranty for a whole year and has an outstanding design. This is a proficient machine for beginners who want a quality product for a lower price.

This package comes with all other types of equipment that are necessary for its operation like a 4-1/2” small angle grinder, metal grinding wheel, spanner wrench, and wheel guard. I liked the spindle lock this angle grinder is equipped with which allows easy and swift changing of accessories. It is a great choice for fabricators who are looking for an angle grinder with excellent and versatile features!

Pros
  • Very cheap
  • Convenient grip with precise handling
  • Metal body for durability and longer life
Cons
  • Relatively lower torque
  • Is not best for industrial jobs

3.DeWalt DCG413B 

DeWalt DCG413B

If you are looking for a cordless angle grinder with a number of features then DeWalt DCG413B is for you. It uses a special brushless motor that delivers 57% more run time than any other grinder will provide and adds durability to your corner. It can deliver a maximum speed of 9000rpm and uses a special paddle switch for precise jobs. It has a lighter weight of 3.75 pounds. The seamless working of this unit at higher rpm ratings of above 8000 RPMs inspired me very much and made me choose it for complex and hard jobs.

With this model, you have to purchase an extra battery and charger. I was able to use it for 15 minutes long using a 5 AH battery, which is quite great as compared to other products available in the market. The 4.5-inch diameter wheel can professionally smoothen the rough surfaces and competently clear the rusty metals.

This angle grinder has a tool-less spring guard adjustment that provides convenient changing of tools. This tool-changer is also equipped with a 2-Position side to offer easiness to the user. Apart from all these features, this device has a kickback brake mechanism that immediately ceases the grinder when a pinch or stall is detected in the metal. To be honest, this attribute of this model saved a number of my projects from wasting away.

This machine as a whole is a very good addition to the toolkit of any fabricator. It can help in delivering skillful work to a wide range of materials.

Pros
  • Cordless Angle Grinder
  • Paddle switch for additional handling over the workpiece
  • Kickback brake mechanism
  • Tool-less guard adjustment
  • Brushless design of motor to deliver more run time
Cons
  • Battery and charger have to be purchased separately

4.Milwaukee 2780-20 M18 

Milwaukee 2780-20 M18

Most of the features of this beast are the same as that of the previous one. It is very comfortable to use and has a paddle switch for additional support. It has a brushless motor that has ten times more life than the ordinary motor.

It uses special Intelligence features offered by REDLINK, because of which it provides optimum results in every state. I loved the ability of this unit to stabilize itself, based on the tool, battery, and charger. It is a cordless grinder but can offer the same result as any good corded Angle grinder.

It offers tool-free accessory change and guard protection provides lesser downtime during work. It has one more notable feature that the disc stops immediately when you push the button; it proves very useful when you are doing some time-concerning job. The battery pack is not included, and you have to purchase it separately. I found that it will work best with a 2-ion lithium battery.

It can equally support 4.5″ as well as 5″ disc. Like DeWalt DCG413B, it also uses the kickback brake feature and provides additional support for doing quality work. This device proves to drain more battery than average, and you will need to charge batteries after short intervals to use.

But this machine is one of the best Angle Grinder, you will find in the market. It will surely prove to be a bang for your buck.

Pros
  • Excellent performance on batteries
  • Kickback brake features
  • REDLINK PLUS intelligence services
  • 100% tool-free design
  • Excellent safety features
Cons
  • Maximum speed of 8500 rpm
  • Battery drains relatively faster

5.PORTER-CABLE Angle Grinder

PORTER-CABLE Angle Grinder

The next angle grinder on our list is one of the top corded angle grinders you will ever encounter in life. It can deliver a top speed of 11000rpm, which is great for professional working. This device has a 6A good quality motor. The motor is durable and offers a longer life span. The metal body also increases the longevity of the tool. The robustness in the structure of this model will make it available to your shop for a long time.

I have issues with the disc that I want to address here. The disc was not fitting in the Porter-Cable’s Angle Grinder. Moreover, this is equipment for smaller workshops or garage work. It appeared to be of low quality when in professional and harder jobs. But it is the best machine for starters or  First-timers as it can deliver very much in small to mediocre range projects.

This tool has a 3-position handle with a rotating housing feature. It uses a spindle lock feature that saves time and the grip is handy that makes this grinder convenient to use. This device is lighter in weight and comes with a long warranty of 3 years, with 90 days money-back guaranty. So, in a nutshell, this model is one of the most reliable angle grinders available in the market and it will make your welding job quite enjoyable.

Pros
  • Lighter in weight
  • Cheaper in price
  • Top speed of 11000rpm
  • 3-Position handy grip
  • Good safety feature
Cons
  • Low duty, not good for professional jobs
  • Lower torque

6.Hitachi G12SA3 8-Amp

Hitachi G12SA3 8-Amp

Hitachi later renamed to Metabo HPT, offers a very good Angle grinder for the fabricator which has all the top characteristics that you will ever need. Its 4-1/2” disc size offers durability with precision to its user. This unit uses an 8amp motor with a majestic output power of 19000W. It assisted me in the toughest grinding jobs with a lot of ease.

Its high RPM rating and torque are best suited for professional tasks. It can make your hard-time jobs easier. All those welders who have experience in the field or who require a unit for their small shops can purchase it.

The design of this angle grinder is also very efficient and ergonomic. It has a spindle lock for convenient changing of discs. Tool rest mechanism allows protection of switch for accident start and ensures longevity.

It has a particular auto stop-brush motor that instantly stops the motor once wear or any roughness is detected in the metal. You can also try plasma cutters which are more superior to grinders.

Hitachi original coil protection can protect the armature against dust and fragments. These all features added together make a very impressive Angle Grinder.

It is a type of angle grinder that is best suggested for Professionals or Workshop fabricators. If you are a hobbyist then you should look for some other light-duty machine. But this machine can do every professional task in a competent way.

It will arrive at your shop with a warranty of 3 years, and 90 days money-back guaranty.

Pros
  • High Torque
  • High duty
  • Best safety features
  • Best for tough jobs
Cons
  • Relatively expensive

7.Metabo WP9-115 Angle Grinder

Metabo WP9-115 Angle Grinder

Germany’s Production Metabo WP9-115 is an excellent Angle Grinder with pertinent features. It is a corded device with an output of 8.5 Amps which is great for intermediate-range projects. You will find it lighter in weight and it is also equipped with a paddle switch for handier controls. The kind of results this model showed at 10500 rpm was very impressive for me.

I loved the unique “Dead Man Function” of this device which stops it immediately when the user takes off his hands. It is very helpful in some situations and most importantly when you accidentally drop down the grinder, this function can save you from great losses.

This tool has a special Metabo motor, which gives more life-duration and has better cooling and running mechanisms. It has three modes of working, manual, hybrid, and fully automated. This machine has special safety features like a kickback brake and an emergency clutch lock.

It will eventually stop the motor, once the disc is jammed. Jamming the disc is the main reason behind the breakage of many angle grinders. No other model I ever encountered offered better safety than this one.

This apparatus offers a more accessible disc changing and adjustment of the guard is also seamless.  Its only downside is the un-filthy design, and many users find it uncomfortable to use. Its paddle lock design is also not so convenient.

But it is one of the best available angle grinders in the market. It can offer the best quality features to its users at a relatively lower price.

Pros
  • Durable motor design with special features
  • High-speed rating
  • Excellent safety features
  • Easy disc change and handling system
  • Especial Jamming disc feature for resisting breakage of Angle grinders
Cons
  • Un-comfortable feeling
  • Paddle switch has a lagging design

8.Bosch GWS13-50VSP

Bosch GWS13-50VSP

Bosch offers a very good Angle grinder to its buyers which has a maximum speed of 11,500rpm that is great. It has a very powerful motor with an output of 13 amps. This appliance has very convenient speed setting features from 2,800 rpm to 11,500 rpm. So it is equally good for small and lighter tasks as well as huge and tough jobs. The wide range of applications this unit can provide is appreciable.

Carbon brushes add longevity to the design. The machinery has cooling features that prevent overheating for tough jobs. I was able to use it for complex professional jobs even for longer durations.

This angle grinder has a strenuous vibration control grip with two-position handling. This tool has the latest integrated acceleration sensors which provide restart protection. Servicer minder brushes automatically stop the motor when maintenance is required. This equipment is specially made for professional and industrial jobs

The one drawback of this machine is that its consumables are difficult to find and are expensive. But this angle grinder with its variable speed feature can do the best polishing, competent grinding, and adroit cutting. You can rely on this machine for providing the best work over all types of materials. This 5” angle grinder is best for any fabricator who wants a beast at the price of a chick.

Pros
  • Variable speed motor
  • Service minder brushes for instantaneous stopping motor
  • The direct Cooling mechanism for preventing over-heating
  • High Power output
Cons
  • Paddle switch is not so stable
  • Consumables are difficult to find

9.Avid Power Angle Grinder 7.5

Avid Power Angle Grinder 7.5

Avid Power Angle Grinder is a top-class machine with advanced features. It has a 900W motor with a 7.5 Amp output. This Angle Grinder can deliver a maximum speed of 11000rpm and has an integrated spindle lock for faster changing of abrasive discs. Auxiliary handle with 2 position handling offers great user control over the workpiece.

This machine is slim and lightweight, more comfortable to manage design tasks. It is easier to use and best for beginners. It has special features to support versatility in work and can deliver artistic grinding. This gadget has special safety features to save the motor from fragments.

The unit comes with 2 grindings, 2 cutting wheels, and these all are so cheap that anyone can have them. This tool is very efficient for any kind of job and offers great power. The customer services offered by the company are great. It is an efficient angle grinder for any task you have. It is altogether a very cheap diamond.

Pros
  • Maneuverable
  • Very cheap
  • Ergonomic Design
  • High power and speed ratings
  • Great safety protection
Cons
  • Low-quality ON/OFF switch that creates problem after some time
  • The quality of the whole machine is not as good for professional work

10.SKIL 9295-01 6.0 Amp

SKIL 9295-01 6.0 Amp

Skil offers a very impressive Angle grinder with great output power and inspiring features. This machine has a rating of 11000rpm and can offer an output of 6.0Amps. It is specially designed to do any power tasks. It has the heavy-duty metal gear to resist ruggedness and durability.

The grip design is very handy and convenient and the handle is vibration resistant, and the structure is a treat for arms in rough tasks.

This tool just weighs 4 pounds and works like a beast. It can do heavy-duty tasks with ease. This product is pertinent for doing jobs like cutting landscape blocks, cut wire shelving, or cutting steel angle brackets. The handle can move to three different positions. The motor is durable and reliable which will remain in your shop for a long time. I will particularly recommend it to First-timers as it has plenty to offer.

The switch has an inconvenient and bothersome design. The customer services are great and easily accessible if any trouble appears while the usage of this machine. This machine can deliver artistic features and is surely a delight to use!

Pros
  • Powerful motor with an output of 6amps
  • High torque
  • Cheap
  • Can do tough jobs with ease
  • Vibration reducing handle
Cons
  • The switch has a bothersome design

 

Buying Guide & Points to Ponder

The angle grinders are an essential part of a fabricator’s shop. They are mainly used to clean the metal surface before welding or cut it after welding. Like if you are working with rusted or painted metals then they should be cleaned before welding. This saves from porosity to appear on the workpiece and creates very aesthetic effects.

Any good angle grinder can make the surface of any rusted metal shining in seconds. The second advantage of this tool is that it helps the user to clear the slag after welding the metal or remove impurities from the weld to achieve stronger welds. The last use of an Angle grinder is to use it for cutting metals.

A plasma cutter is best for cutting metals, but angle grinders can also achieve this task for appropriate metals. But you must wear safety goggles before starting to work in order to protect your eyes from sharp metal pieces.

To accomplish all these jobs, the selection of an angle grinder is crucial. The choice of a kind machine can be based on several factors. I will try to cover all the elements that emphasize the purchase of an angle grinder.

Cordless or Corded

Cordless machines are handy to use and offer convenient operations. But they have a significant drawback of not giving high power outputs. The batteries die faster, but if you are working in a workshop or have an extra set of batteries, these machines can be magnificent.

You can take them anywhere with you without the trouble of finding a power source for the machine. In this list, I have mentioned very efficient Cordless Angle Grinders like DeWalt DCG413B and Milwaukee 2780-20 M18 Fuel Angle Grinder.

On the other hand, Corded Angle ground can offer more power output and higher torques. These models are relatively heavier than cordless machines, and you can’t use them outside of your workshop. But they can offer excellent features that are unavailable in cordless angle grinders. I have listed many awesome corded angle grinders like Makita 9557PBX1 Angle Grinder and PORTER-CABLE Angle Grinder.

RPM Ratings

RPM stands for rotations per minute. This feature tells us the number of times a disc will rotate around its axis in one minute. A machine with a higher RPM rating can deliver higher torque and is best for big jobs. Whereas, a device with a low RPM rating is suitable only for garage jobs or amateur fabricators.

I have recommended angle grinders for tough jobs and having high RPM ratings in our list like Makita 9557PBX1 Angle Grinder and PORTER-CABLE Angle Grinder.

For lighter jobs, I have mentioned some machines with low RPM ratings like DeWalt DCG413B. This Machine is excellent for lighter tasks and does not require any special skills to operate.

Power and Amperage Ratings

Angle Grinders with high Amperage ratings can do tough jobs and will have higher RPM ratings. They are best for professionals or industrial uses. Beginners or amateurs can rely on an output rating of 5-8 amps for delivering all kinds of jobs to them. These machines are cheaper and usually lighter in weight. I have SKIL 9295-01 6.0 Amp 4-1/2-Inch Angle Grinder in my list which is the first low-power device.

The machines with higher Amperage ratings are for professional works and require skills to operate on. In my list, Bosch GWS13-50VSP High-Performance Angle Grinder is one of those machines.

Disc Type & Disc Size

Angle grinders use different types of discs during their operation. There are usually four main types of drives that are used with an angle grinder.

Cutting Discs: Cutting discs are the thinnest discs and are used to cut metals. They have sharp edges and are available in different sizes. Most of the machines come with one or more cutting discs.

Grinding Discs: These discs are used for smoothening the metal surface or tasks like clearing slag. They are usually 5mm thick. An excellent grinding disc can clean the edge or the whole metal for further use.

Flap Discs: Flap discs are covered with sandpaper and are particularly good for giving finish to the workpiece. These discs have a grit number on them. The larger the grit number, the finer the grit is, and the shinier the finish.

Wire Brush Discs: These discs are like grinding or flap discs and are mainly used to clear the rusty surface of the metal.

The size of the disc is also an important factor in grinding jobs. The most popular size of the disc is 4-1/2″. These discs are versatile in operation and efficient in tasks. Apart from these other disc sizes are also available.

Angle grinders usually work with one disc size, but some individual machines can operate with more than one disc size. Milwaukee 2780-20 M18 Fuel Angle Grinder is one Machine with variable disc size options.

Changing the disc should be more comfortable and convenient for users. Different devices offer different techniques for improving the disc. The disc-changing operation can be toolless or with the help of a small tool like a wrench. The tool-less procedure of changing the disc is convenient and easier for users to do so.

Durability

An angle grinder is a handy device and is used frequently for different types of jobs. If your Machine is not durable, then you cannot use it for longer durations. Some machines have additional safety procedures like a metallic body or cooling mechanism for the motor.

Brushless motors also ensure longevity. In this list, I have Milwaukee 2780-20 M18 Fuel Angle Grinder that offers excellent safety features against mishaps.

Price

As a large variety of machines are available, there is a wide range of prices. Most of the angle grinders are cheaper. But if you want a quality machine then you have to pay more price. In either way, you have to make sure that your hard-earned cash makes you happy as Larry.

Frequently Asked Questions

Are cordless angle grinders any good?

Cordless angle grinders are lighter in weight and can be used without a power source. But they don’t have a high output range and have limited applications.

What amp angle grinder do I need?

For lighter jobs, 6-9 amp will be right for you. But if you are looking for an angle grinder that can do industrial work or tough situations, then you should go for higher amperage ratings.

CONCLUSION

I have comprehensively listed ten products along with their expert reviews. In addition to this, I have written a great buying guide for you to assist in your purchase. If you are looking for a quality angle grinder, then this article will prove very helpful in meeting your needs, and you will surely get an excellent and reliable machine from this list.

Please let us know what you Think of it!

Hello Everyone, I am James from Kentucky and been into this welding fiasco for 13 years in that time I have worked as a private welder and did most of the auto restoration work. In this recent, COVID-19 outbreak I decided to start a welding blog and share welding tips along with product reviews.

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