Best Plasma Cutter Under $1000 – My Welding Yard

Best Plasma Cutter Under $1000 - My Welding Yard

Plasma cutters offer neat and impeccable cutting of workpieces. But as there is a large range of plasma cutters under $1000 is also available that can pretty much fulfill your requirements and you don’t have to go beyond your budget.

Worry not! We have climbed that high hill for you and have gone through many products to provide you with a list of the best products in the market. We have brought to light all the good and bad aspects of a machine through expert review and in the end provided you with a buying guide to help you through your sale.

5 Top Rated Plasma Cutter Reviews Under 1000

1.Lotos LTPDC2000D Plasma Cutter – Top Rated

Lotos LTPDC2000D Plasma Cutter - Top Rated

 

Lotos LTPDC2000D is the first-ever multi-purpose plasma cutter that can serve for cutting and welding as well. It operates on 110V and 220V, but most of the welders work with 220V for maximum efficiency. On steel sheets and pipes with 220V and varying the input current between 10A to 50A, we were able to get fine cuts within the range of ½’ and ¾.’ Hence, its super fantastic pilot arc justifies the company’s claims about its ideal cut and maximum severance thickness.

There is no material contact, so you will experience the least slag and almost minimal spatter, giving the plasma arc a longer consumable life. This brown rectangular 3 in 1 machine has a central handle that makes it portable. Plus, its extruded feet at the bottom prevent it from sliding.

The compact package includes a power supply, plasma cutting torch, Tig torch, and MMA/Stick clamp. Hobbyists would never regret buying it as it offers TIG and Stick welding apart from plasma cutting. Though it comes with a regulator, the unit uses the same supply input for Tig gas and air for plasma. You need not worry about changing the hose every time.

Even though it is pretty old, but Lotos still tops the race because of the satisfaction gained by its customers. One of my colleagues bought it three years back and never complained for a single time.

Try changing tips if you get some issues with an arc. To get the desired cut thickness, move the arc tip slowly. We experienced some leakage in the air regulator, so keep a check on that as well. Length of leads is less, which creates difficulties while using in a workshop or commercially. Lastly, the good news is that there is a one-year warranty and a pro tip: use a darkening plasma cutting helmet while cutting metals with this machine.

Pros
  • Non touch Pilot arc plasma cutter
  • Clean cut up to 1/2″
  • 10-50 Amps Range
  • 13 foot torch lead
  • Also has the tig and stick welding abilities
  • Has air filter regulator
  • Cheap and portable design
Cons
  • Only 6 feet long ground leads
  • Unsatisfactory standoff design

 

2.CNC HeroCut55i Dual Voltage – Premium Choice

 

CNC HeroCut55i Dual Voltage

When it comes to a plasma cutter with digitalized features, then HeroCut55i wins the battle. With a CNC port on its back, it can quickly be affiliated with a CNC machine and controlled through a computer. Plus, its plasma torch doesn’t require high-frequency input to start for CNC.

 It is a portable machine with easy digital controls and precise cutting features. Aided with IGBT inverter technology, this machine can smartly regulate voltage through its feedback mechanism. We tested this feature by fixing amperage and varying voltage. We were surprised to see a quality cut of 14mm with 190V and 65Psi. A 10mm cut can be achieved at 110V and the same plasma gas pressure. This machine can easily cut 16 to 25mm thick metals with a current variation from 15A to 50A.

The Preset NPT ¼’ air connectors will surely save your time by reducing the complexity of connections with air compressors. Generally, it takes less than one minute to set up, but we reset it after short intervals once we faced an unknown issue.

This unit can efficiently cut stainless steel, copper, and painted metals. The machine comes with a short warranty of just one year. For safety, it is recommended to use 45A circuit breakers, especially for fabrication workers. But it is a durable and multi-functional machine that can help anyone put something off nicely on a smaller scale for beginners and hobbyists.

Pros
  • Uses IGBT inverter Technology
  • 2T and 4T auto check function
  • Digital display and precise cutting operation
  • Fan cooling mechanism to ensure durability
  • Automatic Dual Voltage
  • 15-50 Amp
  • Clean cut up to 12mm
Cons
  • Work best on 45amp breaker and will trip usually used 45 amps breaker
  • Does not have a pilot arc start

 

3.PRIMEWELD CUT60 

PRIMEWELD CUT60 

Hey, welders! Try cutting metal sheets with PRIMWELD CUT60, a user-friendly machine and does not need any expertise.  Its non-touch, continuous PT 60 torch arc helps beginners or hobbyists to create artistic patterns in the metal. It has better control over heat and minimizes warping as it cuts 1/8′ CS plate at 60 amperes like nothing!

This plasma cutter has a 60% duty cycle with a 60A input current; hence fabricators can utilize maximum work hours to produce quality work. I thought it has a steel casing, but hats off to PrimeWeld for managing its dimensions and keeping it lightweight.

This model is the best-designed plasma cutter among all Chinese ones with its comprehensive and robust handle for lifting, extruded face edges, and chamfered upper edges. As well, the CNC port and adaptor plug are also included for automatic control.

Prime weld has a long reach high-quality PT 60 torch with extra electrode and nozzle. It is specifically designed to give premium cuts over stainless steel, copper, aluminum, and other mild and hard metals. The ground leads of this machine are smaller in length, and the clamp is not of the best quality. You might find it challenging to understand the user manual, but it has excellent customer service and works nicely under normal conditions.

The earth lead is about half the torch length, and the clamp works fine but feels cheap. The same is the case with the brushes and face shields. The machine works superb on thin metal sheets but doesn’t function satisfactorily for thick metal sheets or when you need deep cuts with ¾’ thickness. It has a long three years warranty so you can use it without any worries in your head.

Pros
  • PT60 blowback torch that enables you to cut with precision and skills
  • Continuous pilot arc
  • 60 Amp Range
  • Dual Voltage
  • Best cutting range
  • User-friendly Controls
  • Very good power usage
  • CNC port and adapter plug included
Cons
  • Clamp does not work nicely
  • Instructions that come along are not so helpful

 

4.Forney 250 P Plus Plasma Cutting Machine

Forney 250 P Plus Plasma Cutting Machine

This is an excellent plasma cutter that comes with a built-in air compressor that can handle a variety of jobs. It can easily handle the cutting of copper, steel, and other metals. This machine has a lightweight inverter that is easy to maintain and handle. It operates on 120V/20A. So, you don’t need to change the connections of your shop for this device to operate.

Unlike, other cutters in this list Forney 250P uses drag touch arc technology. With this technology, the torch head can be placed directly above the metal surface and it’s easier to operate. Any amateur can use this device to provide quality cuts. This device can deliver cuts from 1/8” to ¼”.

Due to drag arc technology, the cuts are not that precise. But his machine can cut 20 inches in 1 minute. This machine also has a slower ignition rate and will take 2 to 4 seconds to get ignite after the trigger is pulled. It is a very good device for beginners but professionals should think before buying it. It will not provide perfect cuts and lacks precision.

Lighter in weight, this is a machine that will fit into your garage and provide you valuable assistance in occasional tasks.  The three years long warranty makes this plasma cutter durable and its portability allows any beginner to use it will full controls. Those who want to start their job in this field would surely buy this machine.

Pros
  • Easy controls
  • 15 amp
  • 120 volts range
  • Ground Lead is 15-foot long for comfortable working
  • 120V/20A input power, runs smoothly on generator
  • Integrated consumable storage
Cons
  • Not good for professional jobs
  • 3 second delay between trigger and ignition

 

5. Weldpro 60A Inverter

Weldpro 60A Inverter 

Weldpro introduced this model two years back and has tried to pack the most wanted features in its pilot arc plasma cutter. No plasma cutter can give deeper cuts with 1/5″ thickness even on minimum power.

A wide range of inputs such as 20A to 60A and 110v to 220V makes it easily functional on any power source. The various combinations in its initialization expand its scope and make it ideal for body part repair and fabrication works or other maintenance jobs.

WeldPro claims that its contact pilot arc is strong enough to cut metal pipes with approximately 0.8′ surface thickness. The blowback design makes it less noisy because of the spring-loaded electrode that initiates the plasma stream through a DC spark.

See Also: Cool Welding Helmets

After adjusting, we found that the air regulator should be set at a minimum of 35psi to start plasma. This machine has a lousy stand-off design, and the consumables of this plasma cutter are challenging to find. The apparatus is also more extensive, and some users find it challenging to fit in their shops.

It comes with a two-year warranty and is excellent for fabricators looking for a reliable plasma cutter for their jobs. Moreover, it is also suitable for hobbyists and beginners in this field. It is a plasma cutter you can rely on to deliver professional and précis work.

Pros
  • Up to 0.787” cuts thickness
  • Can operate from 110V to 220V.
  • 2T and 4T modes that provide additional guide for precise cutting
  • Blowback start technology
Cons
  • Poor standoff design
  • No air filter included
  • Larger in size
  • Difficult to search consumables

BUYER’s GUIDE & Important Factors to Consider

We have provided you with a list of five best plasma cutters available, but to choose one that best suits you is like a Catch-22. There are certain describing factors for the sale of a cutting machine. We listed them down here to ease your task and help you enrich your shop with a quality machine.

Electric Power Input

The main factor that governs the design and applications of a plasma cutter is its input power. Power will describe the cutting ability of a machine. To cut thicker metal requires more input power. Two most commonly used input power ranges are 110/120V and 220/240V.

110/120V will require lesser power to operate and they deliver fine cuts to metals like aluminum and even sometimes steel. But they usually can only cut a limited amount of metal thickness. Their maximum range is about ¼”.

On the other hand, 220/240V cutters can cut hard metals and can run for longer durations. Their diversity of cutting and amperage range will add professionalism to your product.

If you are a beginner then it’s best to look for a machine that can use both power ranges. In our list, we have CNC Plasma Cutter, HeroCut55i Dual Voltage for such users that cannot even run on both ranges but can also auto-adapt to the provided power.

Weight and Size

The weight and size of the machine are very important. If you work at different working sites and have to take your cutter on different journeys that you should look for a portable one.

The shoulder strap and easy carriage handle allow users to easily take the machine from one place to another. But you have a vast shop and don’t need to carry a cutter from one place to another than any machine will work for you.

Cutting Capacity

Any Plasma cutter can easily cut aluminum and other metals. But to cut stainless steel or other hard metals requires a specially equipped machine. And the cutting of rusted and painted metals is also an important but tricky job. Sometimes we have to cut conductive metals which can be done by only specific machines. So you should look for a machine that is best for a variety of materials.

The thickness of the workpiece is also important. Most materials can cut the 3/8” range. But a variety of cutting range is important for work and boosts the career.

Features in Machine

The equipment that comes with a machine is very important. Some machines have digital controls and others have analogous ones. Digital controls allow one to cut with precision and easier to operate.

Arc Cutting Type

Arc cutting allows a cuter to start cutting without even touching metal. It provides smoother results. Whereas other machines use a procedure called “Drag Cutting”. Lotos LTPDC2000D Plasma Cutter uses pilot arc technology that allows it to give precise and nice cuts.

Air Flow adjustment

When we cut a rusted material or a metal with paint than fragments and dust from the material can create a problem and thus weakens the result. Some machines use a “Post-airflow mechanism” that enables the cutter to flow air through the workpiece for a few seconds after cutting is done. It gives a cleaner appearance to the cut edge and cools the metal faster after cutting is done. weld pro-60A Inverter Contact Plasma Cutter uses this feature and gives the best finish to the product.

Air Compressor

Compressed air is needed to give a good finish to molten metal.  Some units come with a built-In air compressor but others come without it and require to you buy an extra air compressor for the job. For ease of buyer, we have enlisted all devices that come with an air compressor. But the quality of the air compressor means a lot and requires some concern while purchasing a machine. In our list, Lotos LTPDC2000D Plasma Cutter offers a very good air compressor to its consumer.

Price 

Your affordability describes the features you will get in your machine. The machines with more features tend to be more expensive. But by expertly viewing all machines we have narrowed your research to the best machines that will fulfill your hard-earned money needs. Most of the machines on our list are not expensive and will give you your desired quality and precision.

An important factor that is important while seeing a plasma cutter is the number of consumables and their price. Consumables are part of machinery that wears down during use. So you have to purchase them at a regular interval. If a machine has expensive consumables then it will cost you more during regular usage. You need to be careful during your purchase and see a machine with minimum consumables.

Frequently Asked Questions by People (FAQs)

Will a plasma cutter cut hardened steel?

yes, especially air plasma this will contribute to forming nitride hardened on the steel edge whose thickness is of 0.010″. You have to use the grinder for this problem.

Are plasma cutters dangerous?

While working with plasma cutters, hex chrome is generated if that is inhaled that exponentially increases the chances of lung cancer and other vulnerabilities of skin so you should be careful dealing with that.

Conclusion

If you are new in the field of fabrication and looking for a plasma cutter then this list is best for you. We have provided you with a buying guide at the end to show the governing factor during the purchase of a plasma cutter.

Overall Lotos LTPDC2000D Plasma Cutter and CNC Plasma Cutter, HeroCut55i Dual Voltage are the best machines for starters and they don’t require any skills to master. But the alpha and omega of any purchase are your personal requirements. You should keep in mind your budget, your requirement, and your shop size.

But in this list can provide you with your desired Plasma cutter along with a detailed review. We hope this list will help you nicely with your purchase.

Hello Everyone, I am James from Kentucky and been into this welding fiasco for 13 years in that time I have worked as a private welder and did most of the auto restoration work. In this recent, COVID-19 outbreak I decided to start a welding blog and share welding tips along with product reviews.

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