Best Welder Generator for the Money 2021 – Top Rated

 

Best Welder Generator for the Money 2021 - Top Rated

As an expert, you might have a job in some remote area where you won’t find any power source, then think of the luxury you have if you got a generator with you. You can perform your work anytime anywhere regardless of the circumstances. Never let anything stop your passion, especially when time is a factor for task completion.

Some portable fabrication tools are available with a battery but still, a lot of equipment requires an external power source. A professional welder cannot forget to buy a generator in order to run those amazing gadgets perfectly. This review covers all the details about welding generators comprehensively.

So let’s Begin!

Have a Look at the top Generators of 2021

Brand
Weight
Ratings
Price
HOBART Champion Elite 225
HOBART Champion Elite 225 - Topper
Topper
493 lbs
⭐⭐⭐⭐⭐
Lincoln Electric Ranger 225
Lincoln Electric Ranger 225 Multi-Process – Elite Choice
Elite Choice
514 lbs
⭐⭐⭐⭐⭐
Miller Bobcat 225
Miller Engine Driven Welder, Bobcat 225
497 lbs
⭐⭐⭐⭐
Lincoln Bulldog 5500
Engine Driven Welder, Bulldog 5500
229 lbs
⭐⭐⭐
HOBART Champion 145
HOBART Champion 145 4000W
262 lbs
⭐⭐⭐⭐

6 Engine Driven Welder Generator Reviews

1.HOBART Champion Elite 225 – Topper

HOBART Champion Elite 225 Welder Generator

My top of the list is an excellent generator along with a very good DC welder. 225 Amps DC welder and AC generator of 11,000 watts gives you smooth welding operation and runs all the auxiliaries such as grinder or lights. The generator is portable, weighs only 490 pounds, and provides you easy working for on-site operations. This unit helped me in a lot of ways like maintenance working and repair, Auto-part repair, and DIYs.

This combo welder generator serving with 11,000 watts of peak power can assist you in any kind of welding job. This generator can easily operate drills, pumps, compressors, and motors within the specified power range.

The fuel gallon is also huge yet this model has a low-fuel emergency shut down option. The engine is dependable on other accessories, so it conserves power and consumes fuel for a long time.

During welding operation engine runs at 3600 RPM, and due to auto-idle in the absence of welding operation rpm reduces to 2400, thus save fuel and reduce noise level significantly. This special 23 hp Kohler engine will give steady and reliable output under different conditions.

The quality of the welder is also awesome which has a rated output of 225 amperes. With this welder, I was able to apply some of the most precise arcs over a wide range of materials. Especially the STICK welding process inspired me very much because of its seamless operation.

The product does not include casters or wheels. Moreover, cable leads are to be bought separately. I also felt a little decline in the process while working under the sky in hot conditions. But the special design of this structure saved from greater losses.

Thus, this product is a sterling generator along with a promising welder which can be effectively used for fabrication and structural steelwork, it can weld thickness of up to 1/2 inch in a single pass. It has a hinged rigged door panel, a smart thing that protects receptacles. The strong body and top-quality motor provide admirable and proper.

Pros
  • Auto idle
  • Stand-alone generator
  • 28 in. X 20 in. X 41 in.
  • 120V/240V
  • 11000 watts peak, 9,500 watts continuous
  • 490 pounds
  • 225A at 25V, 100%  duty cycle
  • Hobart 5/3/1 industrial warranty
Cons
  • Costly
  • Leads are purchased separately

 

2.Lincoln Electric Ranger 225 Multi-Process – Elite Choice

Lincoln Electric Ranger 225 Multi-Process

Next to HOBART Champion Elite is the Lincoln Ranger 225 combo welder generator which costs lesser and has features to do the jobs in the same range.  This unit also ways a little more than the previous product.

Both have a 23 hp Kohler engine twin-cylinder, a four-cycle engine with overhead valves that gives more energy than other configurations. The equipment is enclosed that protects as well as reduces the noise of the engine. Noise level is slightly higher as compared to HOBART Champion Elite. It very well performs DC stick welding with a stable arc supporting a range of electrodes. MIG, flux-cored, and TIG are attributes of this champ.

10,500 peak voltage and 9,000 watts continuous assist for auxiliaries and other instruments such as plasma cutter, floodlights, and other fabrication tools within the prescribed range. 12-gallon fuel capacity that is enough for 8 hours if operating at 210 Amps DC, 25V, 100% duty cycle. The fuel tank is at the bottom with a visual gauge on both sides.

It is more substantial and bulky as compared to the previous, with a slightly declined efficiency that is compromised with lesser cost.

Without getting on too hard, it will give your desired welding results. It is conveniently carried over truck or trailer mounted with front and rear holes in the base. If looking for high-end usage at less cost, consider this an original product.

Pros
  • Auto idle
  • 30 in. x 21.5 in. x 42.3 in.
  • 10,500 watts peak, 9,000 watts continuous
  • 120V/240V
  • 12-gallon gas tank
  • 210A at 25V, 100%  duty cycle
  • Stand-alone generator
  • 3-year electric warranty
Cons
  • Costly
  • Bulky

3.Miller Engine Driven Welder, Bobcat 225

Miller Engine Driven Welder, Bobcat 225

Everyone knows about Miller and its high-end manufacturing machines, so this Miller Bobcat 225 is no exception and offers the same level of durability and reliability. This one is a heavy-duty generator with a welder which can perform any welding operations very smoothly and it can also work over a number of different elements.

The most beautiful thing about this unit is its stable current flow and continuous supply, which maintains the steadiness of the welding arc. This allows you to have clean and accurate welds even when time is a factor. Immense power along with a considerable range of current (50-255 A) supports working in complex and professional-level jobs. I found the duty cycle to be around 90-100% even when working on hard materials.

When we talk about the generator, the manufacturers have used the same engine as that in our top products, Hobart and Lincoln products,  the Kohler engine that allows you to work for longer hours. This generator is powerful and reliable for your Tig &  Stick welding operations.

The generator is a little heavier than other products on our list, but the weight is not a problem when you are working from a single point like in a shop. Its high range of outputs and versatility in working will help the user in all kinds of works. In a nutshell, this Miller product is a very good choice for every fabricator who wants a helpful generator along with an incredible welder.

Pros
  • 2300 rpm idle speed
  • 40.5 in. x 28 in. x 20 in.
  • 11,000 watts peak, 9500 watts continuous
  • 12-gallon gas tank
  • 225A at 25V, 100%  duty cycle
  • Stand-alone generator
  • 3-year electric warranty
Cons
  • Costly
  • Bulky

4.Lincoln Bulldog 5500

Engine Driven Welder, Bulldog 5500

Lincoln has scored another place in our list due to its technical advantage over other models. This machine is comparable to our top position generators because of its high power and ergonomic design. The output power has a peak value of 5500 watts, but it provided better output at around 4000 to 4500 watts. With its continuous auxiliary power at 4000 watts, I was able to work on most of the projects I encountered in my shop.

One shocking thing about the design of this generator which I found while working was that, despite the high power ratings, the output amperage ratings are slightly lesser. The amperage scale only reaches 140 Amps at the maximum rating, which is certainly low.

The Kohler CH395 engine used by this product is one of the best and Lincoln provides 3 years of manufacturer warranty on it, so you don’t need to worry about the life of the element.

I felt the fuel capacity of 1.09 gallons somewhat lower for a whole day-long job. The fuel level often created distractions in the welding work. Due to lesser weight, it provides optimal mobility, yet unlike Hobart champion 145, it only has a tube frame of 32mm diameter that could easily be mounted on a trailer or truck. If you want running gears then you have to purchase them separately from Lincoln’s store.

It also supports MIG and FLUX welding operations at a rated output of 140 Amps. Easy to change the oil as it has an hour meter on the control panel to monitor run time for scheduled engine maintenance.

The digital output showing quantitative factors like duty cycle and performance at a given temperature helps in putting the arcs correctly. With this welder in your hand, you don’t need to worry about the thickness or type of material you are going to work on.

Pros
  • 25.6 in. x 21.8 in. x 31.5 in.
  • 5,500 watts peak, 4,000 watts continuous
  • 120V/240V
  • Kohler® CH395 engine 8.9 hp
  • 198 pounds
  • 3-year warranty
Cons
  • No running gears
  • Recoil start
  • No throttle control
  • Only support stick welding

5.HOBART Champion 145 4000W 

HOBART Champion 145 4000W

This is another Hobart generator with a moderate price range and some kind of lesser functions. If you don’t want to compromise on quality but have a lesser budget, then consider this product of Hobart your prime choice. You need to be careful while using this model, as it has a fuel capacity of just 6.25 gallons.

The special Briggs and Stratton 1340 Intek Series engine has one cylinder and works in a loop of four cycles which gives a whole lot of power at the output. It delivers abundant power for stick welding of electrodes up to a diameter of 5/32 inches. 207 pounds of this model’s weight may sound more but it can be managed in a longer range of jobs.

The device can offer an amperage rating of 40-145 Amps. With its duty cycle, I was able to work on longer duration jobs of up to 3 to 4 minutes working in one go. One thing that teased me about this generator is the noise it makes while working. But this is a good option for light fabrication and home applications, as it is budget-friendly and offers a variety of operations.

See Also: Best Welding Helmets 2021

This welder generator has four 120 V and one 240 V receptacle with cover to supply a maximum of 4,500 watts peak and 4,000 watts continuous power for auxiliaries and emergency backup. Hand tools, battery chargers, and grinders are straightforwardly operated with welder within given ranges. Hobart is known for its durability and reliability, so is this product.

Pros
  • 40-145 Amps DC weld output
  • 4,500 watts peak, 4,000 watts continuous
  • 24.75 in. x 20.625 in. x 31.25 in.
  • Briggs & Stratton OHV engine
  • 120V/240V
  • 222 pounds
  • 130 Amps at 25 V gives 30% duty cycle
Cons
  • Recoil start
  • No throttle control
  • Only support stick welding

6.TOMAHAWK 15 HP Engine Driven

TOMAHAWK 15 HP Engine Driven

The number six on my list is an inverter generator that is budget-friendly and suitable for outdoor jobs. TOMAHAWK 15 is specifically made for various welding operations. The only complaint about this generator is its lower power ratings which are limited to 2000 watts.

It has a capacity of 7 gallons and can be quickly started with an electric push-button. This generator works amazingly with the MIG, TIG welding, and as for the power range, it keeps the arc stable. It can easily handle 1/3, 1/4 & 3/8 inches welding.

It’s a great choice for occasional welders and little jobs like farm maintenance, car restoration, etc. The only thing I didn’t like was the output power but considering the price range, it can be compromised.

Pros
  • Budget-Friendly
  • Versatile Model with all kinds of welding
  • Tig Starter Kit Included
  • Electronic reader and knob mechanism
  • Lightweight
Cons
  • Low Output power

Frequently Asked Question (FAQs)

What size generator do I need for a welder?

It depends on your welder voltage well the whole list answers with various generators for output.

Can you weld with a generator?

Yes, low load and small welders can be operated by generators. If they are heavy, then they would need a tremendous amount of current, which is impossible to be produced from a conventional generator.

What size generator do I need to run a 220v welder?

Well, this is a heavy welder, and I would say you should look for a generator that has a minimum of 15,000 watts of ac power. With this kind of source, your 220v welder will work fine.

Conclusion

I hope you will enjoy this guide. The portable generators are essential when we are working outdoors, and the situation is challenging. In this review, I have found Hobart Champion Elite as the top of the class because it is heavy-duty and the brand name advocates for its reliability. The second one is also amazing as we all know Lincoln knows its tools, and it has been serving well.

You may find this guide short, but it has all the essential information you need. If still, you think something is missing and just doesn’t adds up you are warmly welcome in the comment section.

Hello Everyone, I am James from Kentucky and been into this welding fiasco for 13 years in that time I have worked as a private welder and did most of the auto restoration work. In this recent, COVID-19 outbreak I decided to start a welding blog and share welding tips along with product reviews.

Leave a Comment