Best Welder Generator for the Money 2020 – Top Rated

Best Welder Generator for the Money 2020

As an expert, you might have a job in some remote area where you won’t find any power source then think of luxury you have if you got the best welder generator. You can show love for your job anytime anywhere regardless of the circumstances. Never let anything stops your passion, especially when time is a factor for job completion.

Some portable fabrication tools available with battery but still a lot of equipment requires an external power source as a professional one cannot forget having a generator to run those amazing gadgets perfectly. This review covers all the details about these machines comprehensively.

So let’s Begin!

Have a Look at the top Generators of 2020

Brand
Weight
Ratings
Price
HOBART Champion Elite 225
HOBART Champion Elite 225 - Topper
Topper
493 lbs
⭐⭐⭐⭐⭐
Lincoln Electric Ranger 225
Lincoln Electric Ranger 225 Multi-Process – Elite Choice
Elite Choice
514 lbs
⭐⭐⭐⭐⭐
Miller Bobcat 225
Miller Engine Driven Welder, Bobcat 225
497 lbs
⭐⭐⭐⭐
Lincoln Bulldog 5500
Engine Driven Welder, Bulldog 5500
229 lbs
⭐⭐⭐
HOBART Champion 145
HOBART Champion 145 4000W
262 lbs
⭐⭐⭐⭐

6 Engine Driven Welder Generator Reviews

1.HOBART Champion Elite 225 – Topper

HOBART Champion Elite 225 Welder Generator

My top of the list, top quality along with top price welder and generator. 225 Amps DC welder and AC generator of 11,000 watts gives you smooth welding operation and runs auxiliaries such as grinder or lights. The generator is portable, weighs only 490 pounds provides you ease for on job site operations. It is a perfect option for a wide range of uses, including farmers: ranch applications maintenance and repair, auto enthusiasts, and DIYs.

This combo welder generator serving 11,000 watts peak power and 9,500 continuous with dual voltage 120V/240V and both AC, DC output it could also be used as a stand-alone generator under worst circumstances to power a house. 12-gallon fuel capacity and 23 hp Kohler engine give reliable, steady output and could perform both stick and MIG welding stably.

Along with welding, it can operate drills, pumps, compressors, and motors within a specified power range. During welding operation engine runs at 3600 rpm, and due to auto-idle in the absence of welding operation rpm reduces to 2400, thus save fuel and reduce noise level significantly.

The product does not include casters or wheels. Moreover, cable leads are to be brought separately.

Although outside under the sky in day time due to heat performance is affected, but it is designed to confront harsh environments. It can be effectively used for fabrication and structural steel-work with weld thickness up to 1/2 inch in a single pass. It has a hinged rigged door panel, a smart thing that protects receptacles and output studs against the environment and hence enhances their life and proper functioning.

Pros
  • Auto idle
  • Stand-alone generator
  • 28 in. X 20 in. X 41 in.
  • 120V/240V
  • 11000 watts peak, 9,500 watts continuous
  • 490 pounds
  • 225A at 25V, 100%  duty cycle
  • Hobart 5/3/1 industrial warranty
Cons
  • Costly
  • Leads are purchased separately

 

2.Lincoln Electric Ranger 225 Multi-Process – Elite Choice

Lincoln Electric Ranger 225 Multi-Process

Next to HOBART Champion Elite is Lincoln Ranger 225 combo welder generator with slightly different power, a significant cut in price and weight elevation.

Both have 23 hp Kohler engine twin-cylinder, a four-cycle engine with overhead valves that gives more energy than other configurations. The equipment is enclosed that protects as well as reduces the noise of the engine. Noise level is slightly higher as compared to HOBART Champion Elite. It very well performs DC stick welding with a stable arc supporting a range of electrodes. MIG, flux-cored, and TIG are attributes of this champ.

10,500 peak voltage and 9,000 watts continuous assist for auxiliaries and other instruments such as plasma cutter, floodlights, and other fabrication tools within the prescribed range. 12-gallon fuel capacity that is enough for 8 hours if operating at 210 Amps DC, 25V, 100% duty cycle. The fuel tank is at the bottom with a visual gauge on both sides.

It is more substantial and bulky as compared to the previous, with a slightly declined efficiency that is compromised with lesser cost.

Without getting on too hard, it will give your desired welding results. It is conveniently carried over truck or trailer mounted with front and rear holes in the base. If looking for high-end usage at less cost, consider this an original product.

Pros
  • Auto idle
  • 30 in. x 21.5 in. x 42.3 in.
  • 10,500 watts peak, 9,000 watts continuous
  • 120V/240V
  • 12-gallon gas tank
  • 210A at 25V, 100%  duty cycle
  • Stand-alone generator
  • 3-year electric warranty
Cons
  • Costly
  • Bulky

3.Miller Engine Driven Welder, Bobcat 225

Miller Engine Driven Welder, Bobcat 225

Everyone knows about Miller and its high-end manufacturing machines so this time I am starting with Miller Bobcat 255. This one is a top of the class and heavy-duty generator which can support your welding operations very smoothly.

The most beautiful thing about this machine is the stable current flow and continuous supply, which maintains the steadiness of the welding arc. This allows you to have clean and accurate weld even when time is a factor. It has a lot of power, and you have a considerable amount of current range from 50 – 255 A with an exceptional duty cycle of 100%.

The manufacturer has used the Kohler engine that allows you to work long hours. This generator is powerful and reliable for your Tig &  Stick welding operations. Its the heaviest generator among the list so portability might be an issue.

Pros
  • 2300 rpm idle speed
  • 40.5 in. x 28 in. x 20 in.
  • 11,000 watts peak, 9500 watts continuous
  • 12-gallon gas tank
  • 225A at 25V, 100%  duty cycle
  • Stand-alone generator
  • 3-year electric warranty
Cons
  • Costly
  • Bulky

4.Lincoln Bulldog 5500

Engine Driven Welder, Bulldog 5500

Yes again Lincoln as this comparable to former Hobart champion 145. With 5500 watts peak and 4000 watts continuous auxiliary power you can trust this for auxiliaries like hand tools and lights or emergency power.  Yet only peak power is higher, but the amperage range is slightly less as it is 70-140 Amps  AC arc welding. 3-year manufacturer warranty of Kohler® CH395, one cylinder, four-cycle OHV gasoline engine runs with 3600 rpm at 8.9 hp.

Fuel capacity is 1.9 gallons only as enough for the duty cycle of this machine, but you have to be concerned about fuel level often. Due to lesser weight, it provides optimal mobility, yet unlike Hobart champion 145, it only has a tube frame of 32mm diameter that could easily mount it on trailer or truck. You can purchase running gears separately as accessories form Lincoln.

It can also support POWER MIG® 140C for MIG and flux core welding, so you have extra options with this little champ on-site jobs. Easy to change the oil as it has hour meter on the control panel to monitor run time for scheduled engine maintenance.

The given quantitative factors like duty cycle and performance are given at 104°F(40°C) and are subjected to vary with respect to the environment.

Pros
  • 25.6 in. x 21.8 in. x 31.5 in.
  • 5,500 watts peak, 4,000 watts continuous
  • 120V/240V
  • Kohler® CH395 engine 8.9 hp
  • 198 pounds
  • 3-year warranty
Cons
  • No running gears
  • Recoil start
  • No throttle control
  • Only support stick welding

5.HOBART Champion 145 4000W 

HOBART Champion 145 4000W

Again Hobart but this time moderate price range and lesser functions as well than previous. If you are not compromising on quality and have a lesser budget, then consider this product of Hobart. You have to put a little stroke of genius as this is coil start with a fuel capacity of 6.25 gallons.

One cylinder, four-cycle Briggs & Stratton 1450 Intek™ Series engine, delivers abundant power for stick welding electrodes diameter up to 5/32 inches. As the machine weighs 207 pounds only, however, along with running gear, 222 pounds is effortlessly towed.

40- 145 Amps DC range with a rated output of 130 A at 25 V permit 30% duty cycle that is convenient for ranch welding of farms or steel welds. For light fabrication and home applications, it is budget-friendly and gives more noise as the engine is not enclosed in a case.

See Also: Best Welding Helmets 2020

This welder generator has four 120 V and one 240 V receptacles with cover to supply a maximum of 4,500 watts peak and 4,000 watts continuous power for auxiliaries and emergency backup. Hand tools, battery chargers, and grinders are straightforwardly operated with welder within given ranges. Hobart is known for its durability and reliability, so is this product.

Pros
  • 40-145 Amps DC weld output
  • 4,500 watts peak, 4,000 watts continuous
  • 24.75 in. x 20.625 in. x 31.25 in.
  • Briggs & Stratton OHV engine
  • 120V/240V
  • 222 pounds
  • 130 Amps at 25 V gives 30% duty cycle
Cons
  • Recoil start
  • No throttle control
  • Only support stick welding

6.TOMAHAWK 15 HP Engine Driven

TOMAHAWK 15 HP Engine Driven

The number five is an inverter genertaor which is budget friendly and suitable for outdoor jobs. TOMAHAWK 15 is specifically made for various welding operations. The only complain about this generator is its lower power ratings which is limited to 2000 watt.

It has a capacity of 7 gallons and can be quickly started with an electric push-button. This generator works amazingly with the MIG, TIG welding, and as for the power range, it keeps the arc stable. It can easily handle 1/3, 1/4 & 3/8 inches welding.

It’s a great choice for occasional welders and little jobs like farm maintenance, car restoration, etc. The only thing I didn’t like was the output power but considering the price range, it can be compromised.

Pros
  • Budget-Friendly
  • Versatile Model with all kinds of welding
  • Tig Starter Kit Included
  • Electronic reader and knob mechanism
  • Lightweight
Cons
  • Low Output power

Frequently Asked Question (FAQs)

 

What size generator do I need for a welder?

It depends on your welder voltage well the whole list answers with various generators for output.

Can you weld with a generator?

Yes, low load and small welders can be operated by generators. If they are heavy, then they would need a tremendous amount of current, which is impossible to be produced from a conventional generator.

What size generator do I need to run a 220v welder?

Well, this is a heavy welder, and I would say you should look for a generator that has a minimum of 15,000 watts of ac power. With this kind of source, your 220v welder will work fine.

Conclusion

I hope you will enjoy this guide. The portable generators are essential when we are working outdoors, and the situation is challenging. In this review, I have found Hobart Champion Elite as the top of the class because it is heavy-duty and the brand name advocates for its reliability. The second one is also amazing as we all know Lincoln knows its tools, and it has been serving well.

You may find this guide short, but it has all the essential information you need. If still, you think something is missing and just doesn’t adds up you are warmly welcome in the comment section.

 

Hello Everyone, I am James from Kentucky and been into this welding fiasco for 13 years in that time I have worked as a private welder and did most of the auto restoration work. In this recent, COVID-19 outbreak I decided to start a welding blog and share welding tips along with product reviews.

Leave a Comment